Polyunsaturated fatty acid monovalent and divalent metal salt synthesis

ABSTRACT

Methods for the preparation of a free-flowing, storage-stable fatty acid metal salt product by forming a reactive admixture of (a) an unsaturated fatty acid glyceride feedstock; and (b) from about 1 mol to about 3 mol of at least one monovalent metal hydroxide or at least one divalent metal hydroxide; and heating the admixture to a temperature at which said fatty acid glycerides saponify to form fatty acid metals salts; wherein said monovalent metal is potassium; and wherein said divalent metal is selected from the group consisting of calcium, copper, magnesium and zinc. The fatty acid glycerides are saponified in an atmosphere in which the partial pressure of oxygen has been reduced by an amount effective to provide an improvement in storage stability until a free-flowing, storage-stage product is obtained. Storage stable metal salts of unsaturated fatty acids prepared by the inventive methods are also disclosed.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application claims priority benefit under 35 U.S.C. §119(e)of U.S. Provisional Application No. 60/566,972 filed Apr. 30, 2004, thedisclosure of which is incorporated by reference. In the United States,this application is also a Continuation-In-Part of U.S. patentapplication Ser. No. 10/716,292 filed Nov. 18, 2003, which in turn is aContinuation-In-Part of U.S. patent application Ser. No. 10/299,337filed Nov. 18, 2002, which in turn claims priority benefit under 35U.S.C. §119(e) of U.S. Provisional Application No. 60/334,471 filed Nov.16, 2001. The disclosures of the latter three applications are alsoincorporated herein by reference.

BACKGROUND

The present invention relates to the preparation of unsaturated fattyacid monovalent and divalent metal salt nutritional supplements fromhigh glyceride content polyunsaturated oils, including marine oils. Thepresent invention particularly relates to fatty acid monovalent anddivalent metal salts rich in desirable unsaturated fatty acids such asomega-3, omega-6, and omega-9 fatty acids, including eicosapentaenoicacid (EPA), docosahexaenoic acid (DHA), decosopentaenoic acid (DPA),linoleic acid (LA), arachidonic acid (AA), and linolenic acid (ALA).

Certain divalent metals such as calcium, copper, magnesium and zinc havelong been recognized as beneficial mineral nutrients for humans andcertain companion animals and livestock, such as ruminants, horses,dogs, cats, rabbits, hamsters, birds, fish, and the like. For example,the mineral calcium not only builds and strengthens bones and teeth, italso maintains normal heartbeat and regulates blood pressure. It is alsoessential for the healthy functioning of the nervous system.

Copper is a key component of many enzyme systems. Copper deficiency isknown to cause anemia, diarrhea, bone disorders, neonatal ataxia,changes in hair and wool pigmentation, infertility, cardiovasculardisorders, impaired glucose and lipid metabolism and a depressed immunesystem.

As a positively charged divalent cation, magnesium acts as a calciumantagonist at the cell membrane level which is necessary to maintainnormal electrical potentials and to coordinate musclecontraction-relaxation responses. Additionally, magnesium has roles inenergy metabolism as a required cofactor for enzymes that catalyze fattyacid synthesis, protein synthesis, and glucose metabolism. Zinc also isessential for protein synthesis, integrity of cell membranes,maintenance of DNA and RNA, tissue growth and repair, wound healing,taste acuity, prostaglandin production, bone mineralization, properthyroid function, blood clotting and cognitive functions.

A variety of unsaturated fatty acids have been identified as desirablefor producing a diversity of nutritional and physiological benefits inhumans and lower animals, including companion animals and livestock, andaccordingly have attracted attention as nutritional supplements. Incertain animals, omega-3 fatty acids for example, have been discoveredto promote fertility, promote healthy skin and coat, reduceinflammation, and have other nutritional and physiological properties aswell. In humans, it is believed that omega-3 fatty acids such as EPA andDHA support healthy cardiovascular function, are important for visualand neuronal development, support healthy blood levels of cholesterol,triglycerides and very low density lipoproteins, ease the inflammationassociated with overuse of joints, and improve carbohydrate metabolism.

Conjugated Linoleic Acids (CLA's) have been discovered to possess adiverse and complex level of biological activity. Anticarcinogenicproperties have been well documented, as well as stimulation of theimmune system. U.S. Pat. No. 5,914,346 discloses the use of CLA's toenhance natural killer lymphocyte function. U.S. Pat. No. 5,430,066describes the effect of CLA's in preventing weight loss and anorexia byimmune system stimulation.

CLA's have also been found to exert a profound generalized effect onbody composition, in particular, upon redirecting the partitioning offat and lean tissue mass. U.S. Pat. Nos. 5,554,646 and 6,020,378disclose the use of CLA's for reducing body fat and increasing lean bodymass. U.S. Pat. No. 5,814,663 discloses the use of CLA's to maintain anexisting level of body fat or body weight in humans. U.S. Pat. No.6,034,132 discloses the use of CLA's to reduce body weight and treatobesity in humans. CLA's are also disclosed by U.S. Pat. No. 5,804,210to maintain or enhance bone mineral content.

It is also known that supplementing the diet of livestock withunsaturated fatty acids will alter the livestock fatty acid profile, sothat, for example, feeding dairy cows and beef cattle a source ofunsaturated fatty acids beneficial to humans will yield dairy and beefproducts for human consumption enriched with the beneficial unsaturatedfatty acids. For example, U.S. Pat. No. 5,143,737 discloses that theunsaturated fat content of milk and meat from ruminant animals can beincreased by incorporating the intended unsaturated fat into the diet ofthe ruminant.

Thus, meat and milk enriched with CLA's and other unsaturated fattyacids can be obtained by supplementing ruminant diets with unsaturatedfatty acids such as CLA. Dairy cows and beef cattle fed a source of CLAnot only will produce lower fat content dairy and beef products, theproducts will be enriched with CLA's as well. Dietary supplementation ofdairy cows and beef cattle with unsaturated fatty acids beneficial tohumans can also be used to displace and thereby reduce the levels ofundesirable saturated fatty acids in dairy and beef products.

The beneficial effects produced by unsaturated fatty acids are notlimited to CLA's. Other unsaturated fatty acids are disclosed to beuseful for treating diabetes (U.S. Pat. No. 4,472,432), heart disease(U.S. Pat. Nos. 4,495,201; 5,541,225 and 5,859,055), prostaglandindeficiencies (U.S. Pat. No. 5,043,328), malaria (U.S. Pat. No.5,604,258), osteoporosis (U.S. Pat. Nos. 5,618,558 and 5,888,541),cancer (U.S. Pat. No. 5,763,484), immune system function (U.S. Pat. No.5,767,156), Huntington's Chorea (U.S. Pat. No. 5,837,731) andinflammation (U.S. Pat. No. 5,861,433). The disclosures of the foregoingpatents are all incorporated by reference.

It has further been discovered that ruminants fed a source oftrans-C18:1 fatty acids will have decreased concentrations of milk fat,hepatic triacylglycerol, and lower incidence of sub-clinical ketosisduring early postpartum, and that feeding a source of linoleic (C18:2)fatty acids during the transition period will increase synthesis ofPGF_(2∀). The linoleic fatty acids thus hasten uterine involution andreduce the incidence of clinical and subclinical uterine inflammation;which translates to increased fertility.

Fatty acids are obtained through conversion of glycerides by eitherhydrolysis or saponification. Because of their fragile stability andcomplex degradation kinetics, certain unsaturated fatty acids, such asomega-3 fatty acids, have been difficult to incorporate into acceptableand effective nutritional supplements that are easily manufactured.

While monovalent and divalent salts of saturated and unsaturated fattyacids have shown exceptional storage stability, unsaturated fatty acidstypically do not readily react to form calcium salts using the processesknown in the art such as those disclosed in U.S. Pat. Nos. 5,143,737,4,642,317; 4,826,694; 4,853,233 and 4,909,138. Instead of formingfree-flowing granules, a mass develops that hardens into a toughmaterial that resists grinding into the fine particles required formanufacturing nutritional supplements. The resulting material also lacksstorage stability. The product tends to auto-oxidize through anexothermic reaction that leads to a congealing of the product mass fromits free flowing granular state to a hard amorphous state.

U.S. Pat. No. 6,576,667 discloses methods by which calcium salts ofunsaturated fatty acids having as high as 60 percent by weightglycerides can be prepared. The disclosure of this patent isincorporated by reference. However, commercial sources of unsaturatedfatty acids such as marine oils have glyceride contents as high as 100percent by weight, which remain difficult to convert to storage stablefree-flowing fatty acid divalent metal salts. U.S. Pat. No. 6,576,667addresses this problem by diluting the high glyceride content oils toglyceride levels below 60 weight percent with lower glyceride contentfatty acid feedstocks such as Palm Fatty Acid Distillates (PFAD's).However, this also reduces the unsaturated fatty acid concentration inthe fatty acid calcium salt product, requiring greater quantities to befed as part of a feed ration to adequately supplement the ruminant diet.

U.S. Pat. No. 6,229,031 discloses a saponification method by whichcalcium salts of fatty acids having as high as 100 percent by weightglycerides can be prepared. The disclosure of this patent is alsoincorporated by reference. However, calcium salts prepared from fattyacids with a significant degree of unsaturation prepared by this methodhave been discovered to lack storage stability.

A need exists for a method by which monovalent and divalent metal saltsof unsaturated fatty acids having acceptable storage stability can beprepared.

SUMMARY OF THE INVENTION

This need is met by the present invention. It has now been discoveredthat improvements in the storage stability of saponified unsaturatedfatty acid monovalent and divalent metal salts can be significantlyimproved by performing the saponification method of U.S. Pat. No.6,229,031 in an atmosphere in which the partial pressure of oxygen hasbeen reduced. While it is known to exclude oxygen from a reactionprocess to prevent explosion or fire, or the oxidation of theingredients and end product at elevated temperatures during the courseof a reaction, what was unexpected is that minimizing atmospheric oxygenin the method of the present invention also improves the shelf life andstorage stability of the finished product long after the reaction iscompleted.

It has further been discovered that the shelf life and storage stabilityof saponified unsaturated fatty acid monovalent and divalent metal saltscan also be improved by blending an effective amount of a stabilizingoil with the reactive admixture prior to saponification in order toprovide an antioxidant effect. The method that includes blending thestabilizing oil with the admixture may be carried out in an atmospherein which the partial pressure of oxygen has or has not been reduced.

The shelf life and storage stability of unsaturated fatty acidmonovalent and divalent metal salt products varies with unsaturatedfatty acid content and degree of unsaturation. Shelf life decreases asthe degree of polyunsaturation increases, with susceptibility tooxidation increasing 10-fold with every additional double bond in afatty acid.

Unsaturated fatty acid divalent metal salt products must possesssufficient shelf life and storage stability to pass without objection inthe field. For purposes of the present invention, “shelf life” isdefined as the time period required before product degradation exceedslevels considered acceptable to those of ordinary skill in the art. Fora product to have adequate storage stability, the shelf life must exceedthe amount of time the product would be expected to spend in storageafter manufacture and before being consumed. Typically this is about sixmonths.

Minor quantities of polyunsaturated fatty acids with greater than 3double bonds will reduce product shelf life to unacceptable levels. Atlower mono-unsaturated fatty acid concentrations the presence ofpolyunsaturated fatty acids will result in storage instability in anotherwise stable mono-unsaturated fatty acid monovalent or divalentmetal salt product with an adequate shelf life. Nevertheless, many fattyacid glyceride sources have mono- and polyunsaturated fatty acid levelsthat will produce a storage stable monovalent or divalent metal saltproduct. Palm oil calcium salts, for example, possess adequate storagestability when prepared by the method of U.S. Pat. No. 6,229,031.

The methods of the present invention are thus particularly useful whenused to saponify fatty acid glycerides with levels of mono- andpolyunsaturated fatty acids that would otherwise produce an unstablemonovalent or divalent metal salt product when saponified in thepresence of oxygen or in the absence of an antioxidant-effective amountof a stabilizing oil. For purposes of the present invention, such fattyacid glycerides are fatty acid feedstocks with an unsaturated fatty acidconcentration sufficient to form unstable monovalent and divalent metalsalt products when saponified in an ambient atmosphere or in the absenceof an antioxidant-effective amount of a stabilizing oil, whereinunstable monovalent or divalent metal salt products are defined asmonovalent or divalent metal salt products with an inadequate “shelflife” as that term is defined in the present specification.

Therefore, one aspect of the present invention is a method for thepreparation of a free-flowing, storage-stable fatty acid metal saltproduct by forming a reactive admixture of (a) an unsaturated fatty acidglyceride feedstock and (b) from about 1 mol to about 3 mol of at leastone monovalent metal hydroxide or at least one divalent metal hydroxide,and then heating the admixture to a temperature at which the fatty acidglycerides saponify to form fatty acid monovalent or divalent metalsalts in an atmosphere in which the partial pressure of oxygen has beenreduced by an amount effective to provide an improvement in storagestability, until a free-flowing, storage-stable product is obtained;wherein the monovalent metal is potassium and the divalent metal isselected from calcium, copper, magnesium and zinc.

The partial pressure of oxygen in the reactive atmosphere may be reducedby inert gas blanketing of the admixture with, for example, nitrogen,carbon dioxide or argon, or by heating the admixture under vacuum.Nitrogen blanketing methods are preferred, as are methods in whichatmospheric oxygen is essentially eliminated.

Another aspect of the present invention provides a method for thepreparation of a free-flowing, storage-stable fatty acid metal saltproduct comprising: forming a reactive admixture comprising (a) anunsaturated fatty acid glyceride feedstock; (b) an antioxidant-effectiveamount of a stabilizing oil to provide an improvement in storagestability; and (c) from about 1 mol to about 3 mol of at least onemonovalent metal hydroxide or at least one divalent metal hydroxide; andheating the admixture to a temperature at which said fatty acidglycerides saponify to form fatty acid metal salts until a free-flowing,storage-stable product is obtained; wherein the fatty acid profile ofsaid stabilizing oil is more resistant to oxidation than the fatty acidprofile of said glyceride feedstock; and wherein said monovalent metalis potassium; and said divalent metal is selected from the groupconsisting of calcium, magnesium, copper and zinc.

Additional embodiments of this aspect of the invention include methodsin which the partial pressure of oxygen is reduced in the reactiveatmosphere to provide further improvements in storage stability. Thepartial pressure of oxygen in the reactive atmosphere may be reduced byinert gas blanketing of the admixture or by heating the admixture undervacuum as described above.

The saponification methods of the present invention are typicallyapplied to fatty acid glyceride feedstocks having greater than about 45%by weight of the fatty acid content in the form of fatty acidglycerides, and having an unsaturated fatty acid concentrationsufficient to form unstable monovalent or divalent metal salt productswhen saponified in an ambient atmosphere or in the absence of astabilizing oil. Such fatty acid glyceride feedstocks may be comprisedof a mixture of two or more C₁₀-C₂₂ fatty acids. The methods can be usedto prepare storage-stable products from unsaturated fatty acid sources,such as marine oils, having glyceride levels as high as 100% by weight.

According to another aspect of the present invention storage-stableunsaturated fatty acid metal salt products are provided that areprepared by the methods of the present invention. Such products canassume the form of powders, granules, paste, pellets, emulsion,colloidal suspension, non-colloidal suspension, capsules, and tablets,and may be administered orally, rectally, or topically. Moreover, suchproducts may also comprise vitamins, antioxidants, amino acids, sugarsand complex carbohydrates, trace nutritional elements, medicaments,proteins, anabolic steroids, hormones related to pregnancy or lactation,herbal supplements, lactobacillus micro-organisms, and cosmetologicalactive ingredients.

The present invention thus provides storage-stable metal salts ofunsaturated fatty acids beneficial to humans, companion animals, andlivestock from feedstocks for those acids that are typically very highin glyceride content, without having to significantly dilute thefeedstock, if at all, with low glyceride content feedstocks that containlittle, if any, of the beneficial unsaturated fatty acids. Thus,essentially any unsaturated oil containing useful levels of beneficialunsaturated fatty acids is suitable for use with the present invention,and for purposes of the present invention is included within thedefinition of an unsaturated oil.

The present invention can be used with unsaturated oils having what wasuntil now considered a low level of beneficial unsaturated fatty acidsamong the total unsaturated fat content, because with the presentinvention there is no need to dilute the feedstock with saturated fattyacids and the unsaturated fatty acid concentration is essentiallyconserved over time. Storage-stable metal salts of unsaturated oilscontaining between about 3 and about 100 weight percent unsaturatedfatty acids based on the total fatty acid content can be formed usingthe methods of the present invention. Oils with lower levels ofbeneficial unsaturated fatty acids may be used if they have utilitybased on their beneficial unsaturated fatty acid content.

Among the beneficial unsaturated fatty acids, beneficial polyunsaturatedfatty acids are particularly preferred, and especially omega-3 fattyacids such as EPA, DHA, DPA and ALA, and omega-6 fatty acids such aslinoleic acid, CLA's and arachidonic acid, because of their reproductiveand other benefits. Oils which are a high glyceride content source ofomega-3 and omega-6 fatty acids, such as marine oils, may be directlysaponified by the method of the present invention to form storage-stablemetal salt products without first diluting the oil with saturated fattyacids. The resulting products contain storage-stable levels ofpolyunsaturated fatty acids as omega-3 and omega-6 fatty acid metalsalts that heretofore could not be attained using prior art methods.

Therefore, according to yet another aspect of the present invention afree-flowing storage-stable fatty acid metal salt product is providedcontaining at least one unsaturated fatty acid, wherein the totalunsaturated fatty acid content is between about 40 and about 95% byweight. Preferred products contain beneficial polyunsaturated fattyacids such as omega-3 and omega-6 fatty acids, with a product containingat least one polyunsaturated fatty acid selected from DHA, EPA, DPA,ALA, linoleic and arachidonic acid, each at a level between about 1 andup to about 80% by weight being particularly preferred. Conjugatedpolyunsaturated fatty acids such as CLA's are also preferred.

The DHA- and EPA-containing fatty acid metal salts enhance the fertilityof ruminants and other animals, including humans. Therefore, accordingto still yet another aspect of the present invention, a method isprovided for increasing fertility in a animal, in which the animal isfed an effective amount of the EPA- and DHA-containing fatty acid metalsalts of the present invention.

The method according to this aspect of the present invention isparticularly effective to enhance the fertility of ruminants, especiallydairy cows. Methods in accordance with this aspect of the presentinvention begin feeding the supplements daily to a female ruminant fromabout 21 days before to about 28 days after parturition. The presentinvention includes methods in which the feeding continues at least untilconception occurs.

The fertility enhancement obtained by the metal salts of the presentinvention also includes a reduction in embryonic death in the monthsfollowing conception. Therefore, methods in accordance with the presentinvention continue feeding the supplements for at least 30 days, andpreferably for at least 60 days after conception.

According to an additional embodiment, a nutritional supplementcomprising an effective amount of a fatty acid metal salt of the presentinvention is also provided. Also disclosed is a method of supplementingthe diet of an animal comprising administering to the animal aneffective amount of a fatty acid metal salt of the present invention. Amethod is also provided in which an effective amount of at least onenutritionally beneficial fatty acid metal (“NBFAM”) salt is applied to apet food formulation. For purposes of the present invention “applied” isdefined as including both adding an effective amount of at least oneNBFAM salt to a moist pet food formulation or a dry or semi-dry pet foodformulation prior to extrusion, as well as coating an extruded dry orsemi-dry pet food composition with an effective quantity of at least oneNBFAM salt after the pet food composition has been extruded.

The NBFAM salt can be applied to kibbles as a dry powder via a dustingprocess, or may be sprayed onto the kibbles as a liquid suspension. TheNBFAM salt is preferably applied in an amount sufficient to contributefrom about 0.01 to about 5.0% by weight of one or more NBFAM salts byweight to the pet food composition.

The present invention also includes moist pet food compositions andextruded dry and semi-dry pet food compositions to which the NBFAM saltsof the present invention have been added.

The foregoing and other objects, features and advantages of the presentinvention are more readily apparent from the detailed description of thepreferred embodiments set forth below, taken in conjunction with theaccompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 depicts a batch process according to one embodiment of thepresent invention;

FIG. 2 depicts a continuous process according to another embodiment ofthe present invention; and

FIG. 3 depicts a comparison of the rates of degradation of a fishoil/tallow metal salt prepared in accordance with a method of thepresent invention and a fish oil metal salt.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

The present invention provides processes by which unsaturated marine,animal, and vegetable fats, oils and other unsaturated fatty acidglyceride content materials may be converted to storage-stable fattyacid monovalent and divalent metal salts having utility as nutritionalsupplements for humans and animals. Monovalent metal salt means a saltof any biocompatible metal having a valence of one, such as potassium.Divalent metal salt means a salt of any biocompatible metal having avalence of two, such as calcium, copper, magnesium, and zinc. Thedivalent metals copper and zinc provide particularly unique nutritionalbenefits. By biocompatible it is meant having the property of beingbiologically compatible by not producing a toxic, injurious, orimmunological response in living tissue. These salts may be in the formof free-flowing powders, granules, paste, or pellets, or may be in theform of an emulsion, colloidal suspension, non-colloidal suspension,capsules, or tablets.

Typical fatty acid feedstocks range in fatty acid content between C₁₀and C₂₂ fatty acids and fatty acid glycerides. The term “glyceride” asemployed herein includes C₁₀-C₂₂ fatty acid monoglycerides, diglyceridesand triglycerides, and any mixture thereof. The economic advantagesprovided by the present invention are obtained when using fatty acidfeedstocks having glyceride concentrations that prevent the formation ofstable monovalent and divalent metal salt products or when using fattyacid feedstocks with unsaturated fatty acid concentrations that preventthe formation of stable monovalent and divalent metal salts through hightemperature saponification in an ambient atmosphere or in the absence ofa stabilizing oil having antioxidant effects. Usually, fatty acidfeedstocks cannot be hydrolyzed and neutralized to form stablemonovalent and divalent metal salts at glyceride contents of about 45%by weight and greater. However, the methods of the present invention canbe employed with fatty acid feedstocks in which from about 15% to about100% by weight of the fatty acids are in glyceride form. The methods ofthe present invention will also form monovalent and divalent metal saltsusing lower glyceride content fatty acid feedstocks, and withglyceride-free fatty acid feedstocks.

The methods of the present invention will improve the storage stabilityof essentially any saponified unsaturated fatty acid monovalent ordivalent metal salt product, even those considered by the ordinarilyskilled artisan to be adequately storage stable. When the level ofpolyunsaturated fatty acids is less than about 20% by weight,significant improvement in monovalent and divalent metal salt productstability is obtained for fatty acid feedstocks with total unsaturatedfatty acid concentrations greater than about 50% by weight. When thelevel of polyunsaturated fatty acids is between about 20 and about 90%by weight, significant improvement in monovalent and divalent saltproduct stability is obtained for fatty acid feedstocks with totalunsaturated fatty acid concentrations greater than about 25% by weight.

Thus, the processes of the present invention can be used to preparefatty acid monovalent and divalent metal salts from pure unsaturatedoils of marine, animal, or vegetable origin, including those disclosedin the above-referenced U.S. Pat. No. 6,576,667. Examples of suitablevegetable oils include soybean oil, cottonseed oil, linseed oil, canolaoil, and the like, and oils derived from marine vegetation such asalgae, kelp, and the like. Examples of marine oil sources includemenhaden, herring, mackerel, caplin, tilapia, tuna, sardine, pacificsaury, krill, salmon, anchovy, skates, whale, seal, crab, shrimp,lobster, eel, mollusk, and the like.

Such fatty acid glyceride feedstocks typically contain from about 10 toabout 100 weight % of the fatty acid content in the form of fatty acidglycerides, from about 0 to about 90% by weight of free fatty acids, andless than 5% by weight of moisture, insolubles and unsaponifiables. Thefeedstocks also typically contain from about 10 to about 95% by weight,and preferably between about 20 and about 90% by weight, of totalunsaturated fatty acids, with between about 15 and about 80% by weightof the total unsaturated fatty acid content being polyunsaturated. Themethods of the present invention thus provide storage stable fatty acidmonovalent and divalent metal salts containing between about 15 andabout 85% by weight of one or more unsaturated fatty acids based ontotal product weight, of which between about 10 and about 80% by weightare one or more polyunsaturated fatty acids. The monovalent and divalentmetal salts contain less than 10% by weight, and preferably less than 1%by weight of unreacted glycerides.

Other conventional biologically active materials can be added to themonovalent and divalent metal salt products at conventional levels byknown means. By the term “biologically active material”, it is meant anysubstance capable of being administered to a living organism thatproduces a physiological or biochemical effect on one or more vitalprocesses occurring in that living organism. The biologically activematerial can be selected from a broad variety of nutrients andmedicaments, either as a single component or as a mixture of components,which are illustrated by the following list of active molecular species:

1. Sugars and complex carbohydrates which include both water-soluble andwater-insoluble monosaccharides, disaccharides, and polysaccharides.Particularly preferred carbohydrates include cane molasses and sugarbeet byproducts.

2. Amino acid ingredients, either singly or in combination, whichinclude arginine, histidine, isoleucine, leucine, lysine, methionine,phenylalanine, threonine, tryptophan, valine, tyrosine ethyl HCl,alanine, aspartic acid, glutamic acid, sodium glutamate, potassiumglutamate, glycine, proline, serine, cystine ethyl HCl, and the like;and analogues and salts thereof.

3. Vitamin ingredients, either singly or in combination, includingthiamine HCl, riboflavin, pyridoxine HCl, niacin, inositol, cholinechloride, calcium pantothenate, biotin, folic acid, ascorbic acid,p-aminobenzoic acid, cobalamin, n-dimethylglycine, calcium pangamate,choline bitartrate, thiamin, niacin, pantethine, beta-carotene, lutein,lycopene, chondroitin, glucosamine, d-alpha tocopherol, calciferol, andderivatives of 2-methyl-1,4-naphthoquinone, and the like.

4. Trace element ingredients, either singly or in combination, includingcompounds of cobalt, tin, nickel, chromium, molybdenum, iodine,chlorine, silicon, vanadium, iodine, sodium and potassium.

5. Protein ingredients as obtained from sources such as cottonseed meal,soybean meal, canola meal, sunflower seed meal, safflower meal,dehydrated alfalfa, corn gluten meal, soybean protein concentrate andpotato protein, marine meal, marine and poultry protein isolates, crabprotein concentrate, hydrolyzed protein feather meal, poultry byproductmeal, liquid or powdered egg, milk whey, egg albumen, casein, marinesolubles, cell cream, brewer's residues, and the like.

6. Medicament ingredients, either singly or in combination, includingpromazine hydrochloride, chloromedoniate acetate, chlorotetracycline,sulfamethazine, monensin, sodium monensin, poloxaline, oxytetracycline,BOVATEC, streptomycin, and the like.

7. Antioxidants, including butylated hydroxyanisole, butylatedhydroxytoluene, tertiary-butylhydroquinone, tocopherols, propyl gallateand ethoxyquin; and preservatives, including sodium sorbate, potassiumsorbate, sodium benzoate, propionic acid, α-hydroxybutyric acid, and thelike.

8. Herbal supplements, including St. John's Wart, echinacea, Goldenseal,and ginkgo, aloe, astragalus, black cohosh root, sarsaparilla root,Siberian ginseng root, licorice root, blessed thistle herb, squaw vineherb and false unicorn root, bladderwrack, cascara sagrada, chamomile,chickweed, damiana leaves, devil's claw, dong quai, hoelen, ophiopogon,scute, platycodon, citrus moms root, fritillary, gardenia, shizandra,Camellia sinensis (green tea), and Lavandula officinalis, Carthamustinctorius, Simmondsia chinensis, Sesamum indicum, Vitis vinifera,Persea gratissima, cucumis sativus, organic Macrocystis pynfera, and thelike.

9. Lactobacillus micro-organisms, including Acidophilus, Bifidus, andRhamnosus, and the like.

10. Cosmetological active ingredients, including bisabolol, phytantriol,retinol, benzophenone-1, and the like.

11. Hormones involved in pregnancy and lactation, including chorionicgonadotrophin, progesterone, estrogen, fetal adrenal axis hormones,relaxin, prostaglandins, prolactin, oxytocin, and the like.

12. Anabolic steroids including tetrahydrogestrinone, trenbolone,gestrinone, and the like.

While the calcium salts of the present invention can be used asrumen-inert feed supplements for ruminants such as cattle, these andother unsaturated fatty acid divalent metal salts are also useful ingeneral as a nutritional supplement for humans and other mammals,including pets such as dogs and cats, and non-mammals, including birdsand fishes, when formulated to contain unsaturated fatty acidsbeneficial to the respective species. The beneficial unsaturated fattyacid calcium salt nutritional supplements can also be fed to livestockto produce meat, poultry and dairy products enriched with the beneficialunsaturated fatty acids for consumption by species for which theunsaturated fatty acids are beneficial.

Examples of specific unsaturated fatty acids that are beneficial tohumans, livestock, pets, birds or fishes, and which can be converted bythe saponification method of the present invention to storage-stablefatty acid monovalent and divalent metal salts, include linoleic acid(C18:2), arachidonic acid (C20:4) and isomers thereof, omega-3 fattyacids such as DHA, EPA, DPA, ALA, and the like, omega-6 fatty acids, CLAisomers having utility as human dietary supplements, including the 10,12and 9,11 isomers, specific examples of which include the trans 10, trans12; trans 10, cis 12; cis 10, trans 12; cis 10, cis 12; trans 9, trans11; trans 9, cis 11; cis 9, trans 11 and cis 9, cis 11 isomers, transfatty acids isomers having utility as dietary supplements for livestock,including C18:1 isomers such as trans-9-octadecenoic acid. Aparticularly preferred product contains at least one polyunsaturatedfatty acid selected from, about 1 to about 25% by weight DHA, about 1 toabout 25% by weight EPA, about 1 to about 25% by weight DPA, about 1 toabout 75% by weight ALA, about 0.5 to about 10% by weight arachidonicacid, about 1 to about 80% by weight linoleic acid and about 1 to about80% by weight CLA.

The fatty acid monovalent and divalent metal salts are prepared byadding a monovalent metal hydroxide, such as KOH, or a divalent metalhydroxide, such as Ca(OH)₂, Cu(OH)₂, Mg(OH)₂, and Zn(OH)₂, to the fattyacid glyceride-containing feedstock in the range of from about 1 mol toabout 3 mol. A monovalent or divalent metal hydroxide level from about 1mol to about 2 mol is preferred.

Additional heat is added to the admixture, if necessary, to increase thetemperature to a range between about 150 and about 300° C., andpreferably between about 200 and about 270° C. In accordance with thepresent invention, the monovalent metal hydroxide may be substituted bya stoichiometric equivalent of a monovalent metal oxide (such as K₂O) orthe divalent metal hydroxide may be substituted by a stoichiometricequivalent of divalent metal oxide (such as CaO, CuO, MgO, and ZnO) andwater, and for purposes of the present invention the terms “monovalentmetal hydroxide” and “divalent metal hydroxide” in the claims aredefined as including the replacement in the reactive admixture of themonovalent metal hydroxide or the divalent metal hydroxide by astoichiometric quantity of a monovalent metal oxide, or a divalent metaloxide, respectively, and water.

Any of the processes of the present invention can be performed undervacuum, ambient pressure, or at an elevated pressure to maintain thedesired temperature. Further, the reactions may be performed in anatmospheric environment in which the partial pressure of oxygen isreduced to levels at which a storage-stable saponified monovalent ordivalent metal salt product will form. Oxygen level reduction may beachieved either by purging a sealed reaction vessel with an inert gassuch as nitrogen, carbon dioxide or argon, or by drawing a vacuum.Methods for inert gas purging and vacuum drawing are essentiallyconventional and well known to those skilled in the art. For example,inert gas purging can be accomplished using an inert gas blanketconsisting of, for example, nitrogen, carbon dioxide or argon, at a flowrate between about 0.25 to about 50 liters per minute, and preferablybetween about 1.0 to about 20.0 liters per minute that is applied to thereaction vessel. A vacuum of between about 250 to about 750 mm Hg, andpreferably between about 300 to about 500 mm Hg, should be drawn on thesealed vessel, and preferably using an inert gas such as nitrogen,carbon dioxide or argon as the vacuum gas.

Any reduction of the partial pressure of oxygen in the reactiveatmosphere will provide an improvement in storage stability. Thereduction needed to create a storage-stable product with an adequateshelf life will depend upon the level and degree of unsaturation in thefatty acid glycerides to be saponified, with higher levels and degreesof unsaturation requiring greater reduction in the oxygen content of thereactive atmosphere. Typically, if the partial pressure of oxygen isreduced, the partial pressure of oxygen should be less than about 100ton, with partial pressures less than 50 ton preferred and partialpressures less that 10 ton even more preferred. The reduction in thepartial pressure of oxygen is attained either by displacement of oxygenwith the inert gas purge or by drawing a vacuum sufficient to attain asufficient reduction in total pressure to reduce the partial pressure ofoxygen to desired levels, or both.

The amount of time required for the saponification reaction is typicallybetween about 1 to about 15 minutes, and more typically between about 2and about 5 minutes. The stability of the monovalent metal salts or thedivalent metal salts is improved by limiting the reaction time. Thereaction is easily identified by the transformation of the admixtureinto a caramel-like mass. Upon further heating and agitating, the massfurther transforms into a taffy-like material, which, upon transfer fromthe reaction vessel, can easily be processed into free-flowingparticles.

In an alternate embodiment, the monovalent or divalent metal saltstability is improved by method steps that accelerate the reactionprocess and thereby limit the total quantity of heat to which thereactive admixture is exposed. According to this particular embodiment,the fatty acid feedstock is preheated to a temperature between about 177and 288° C. and then rapidly combined with the monovalent or divalentmetal salt at a rate effective to form a uniform, homogenous mass havingimproved storage stability over products formed without preheating andrapid blending, typically within a minute. Preferred mixing rates willform a uniform homogenous mass within one to 15 seconds. Adequate heatis supplied to the feedstock until a free-flowing storage-stable productis obtained.

In yet another embodiment, the monovalent or divalent metal saltstability is improved by blending an effective amount of a stabilizingoil having antioxidant effects with an unsaturated fatty acid glyceridefeedstock and a monovalent or a divalent metal hydroxide prior tosaponification. The stabilizing oil has a fatty acid profile that ismore resistant to oxidation than the fatty acid profile of saidglyceride feedstock. Typically, this occurs with a stabilizing oilhaving a fatty acid profile more saturated then the fatty acid profileof the glyceride feedstock. However, this is not universally true. Forexample, safflower and sunflower oils have been found to have astabilizing effect upon marine oils despite having a less saturatedfatty acid profile. One of ordinary skill in the art can identifystabilizing oils having fatty acid profiles more resistant to oxidationthan the fatty acid profile of a given glyceride feedstock without undueexperimentation.

In most situations, an oil that contains less fatty acids with 3 or moredouble bonds than a glyceride feedstock will be a stabilizing oilrelative to that feedstock. Stabilizing oils typically comprise any oilor fat with an antioxidant-effective amount of fatty acids with 18 orless carbon atoms and 3 or less double bonds, such as, tallow, soy oil,linseed oil, stearin, or a combination thereof. Additionally, thestabilizing oil is present in an amount from about 10 to about 90percent by weight, preferably between about 25 and about 50 percent byweight. As the amount of the stabilizing oil approaches the preferredrange, the improved stability of the metal salt product increases.Without wishing to be bound by any particular theory, it is speculatedthat the stabilizing oil metal salt may form a protective matrix orprotective dispersion with the less saturated fatty acid metal saltproduct.

The methods according to this embodiment may be performed, optionally,in a reactive atmosphere in which the partial pressure of oxygen isreduced in order to provide further improvements in storage stability.The partial pressure of oxygen in the reactive atmosphere may be reducedby inert gas blanketing of the admixture with, for example, nitrogen,carbon dioxide or argon, or by heating the admixture under vacuum.Nitrogen blanketing methods are preferred, as are methods in whichatmospheric oxygen is essentially eliminated.

The processes of the present invention may be employed as either a batchor a continuous process. Examples of reaction vessels suitable for usewith the present invention include continuous or batch reactors,indirectly or directly heated, with multiple agitation and shearelements, suitable for very high viscosity materials.

A batch process according to the present invention is depicted inFIG. 1. Fatty acid glycerides and a divalent metal hydroxide are addedvia lines 16 and 17, respectively, to the interior 18 of sealedproduction vessel 10 adapted to supply heat to the vessel contents (notshown), as well as to remove heat therefrom (not shown). The productionvessel is equipped with blades 12 for mixing the vessel contents underadequate shear to form a homogenous admixture of the vessel contents.

The production vessel should also be adapted to remove oxygen from thereaction environment, either by forming a vacuum above the vesselcontents, or by blanketing the vessel contents with an inert gas such asnitrogen, carbon dioxide or argon. Means by which this can beaccomplished are well known to the artisan of ordinary skill. In theembodiment of FIG. 1, line 20 supplies a purge of inert gas to thesealed vessel, in this case nitrogen, which is vented via line 21. Line21 can be readily adapted to draw a vacuum as well.

The reaction mixture is heated, reacted and cooled under either theinert gas purge and/or vacuum. After cooling, the mixer blades 12 grindthe product into flakes and granules that are discharged from the rectorat port 22.

A continuous process according to the present invention is shown in FIG.2. Feedstock oils are supplied via line 50 to heater 52. Divalent metalhydroxide is supplied via line 54 and combined with the heated feedstockoil, which is supplied from the heater via line 56. The combination ofdivalent metal hydroxide and feedstock oil is then supplied via line 58to reaction screw conveyor 60, the screw flight 62 of which functions tomix the contents under adequate shear to form a homogenous admixturethereof. The screw conveyor is adapted to supply heat to the reactionmixture (not shown).

Line 64 supplies a purge of inert gas, which in this case is alsonitrogen, that exits via vent 66. These lines can also be adapted todraw a vacuum. The product is discharged via line 68 to cooling andgrinding screw conveyor 70, the screw flight 72 of which functions togrind the product into flakes and granules that are discharged fromscrew conveyor 70 at port 74. Screw conveyor 70 is adapted to withdrawheat from the reacted mixture (not shown). Line 76 supplies a purge ofinert gas, which is also nitrogen, that exits via vent 78. These linescan also be adapted to draw a vacuum.

The free-flowing particles produced by the aforementioned processes cansubsequently be formulated into products of various forms includingpowders, granules, pastes, pellets, emulsions, colloidal suspensions,non-colloidal suspensions, elixirs, capsules, or tablets to beadministered through a variety of techniques known in the art including,but not limited to, orally, rectally, or topically. Depending on thedosage form, it may be necessary to grind or mill the particles toobtain a particle size suitable for the manufacture thereof. Particlesize requirements are well known to those skilled in the art ofmanufacturing products of this type.

Product compositions according to this invention may be preparedaccording to the customary methods, using one or more acceptableadjuvant or excipients. The adjuvants comprise, inter alia, diluents,sterile aqueous media, and various non-toxic organic solvents. Thecompositions may comprise sweeteners such as sucrose, lactose, fructose,saccharin, or Nutrasweet; flavorings such as peppermint oil, oil ofwintergreen, cherry or orange flavorings, colorings, stabilizers such asmethyl- or propyl-paraben in order to obtain biologically acceptablepreparations.

The choice of vehicle and the content of the active substance in thevehicle are generally determined in accordance with the solubility andchemical properties of that product, the particular mode ofadministration, and the provisions to be observed in preparing the formof administration. For example, excipients such as lactose, sodiumcitrate, calcium carbonate, dicalcium phosphate, and disintegratingagents such as starch, alginic acids, and certain complex silica gelscombined with lubricants such as magnesium stearate, sodium laurylsulfate, and talc may be used for preparing tablets, troches, pills,capsules, and the like. To prepare a capsule, it is advantageous to uselactose and liquid carriers, such as high molecular weight polyethyleneglycols. Various other materials may be present as coatings or tootherwise modify the physical form of the dosage unit. For instance,tablets, pills, or capsules may be coated with shellac, sugar, or both.When suspensions are used they may contain an emulsifying agent oragents, which facilitate suspension. Diluents such as sucrose, ethanol,polyols, such as polyethylene glycol, propylene glycol, and glycerol, ormixtures thereof may also be used. In addition, the divalent metal saltmay be incorporated into sustained-released preparations andformulations.

For oral administration, the divalent metal salt may be administered,for example, with an inert or diluent or with an assimilable ediblecarrier, or it may be enclosed in hard or soft shell gelatin capsules,or it may be compressed into tablets, or it may be incorporated directlywith the food of the diet, or may be incorporated with excipient andused in the form of ingestible tablets, buccal tablets, capsules,elixirs, suspensions, syrups, wafers, and the like.

For topical administration, gels (water or alcohol based), creams, orointments containing compounds of the invention may be used. Suchformulations are essentially conventional and include cosmeticformulations for the skin, hair, nails, and the like.

The fatty acid monovalent or divalent metal salts of the presentinvention function as rumen bypass feed supplements and may beconveniently fed to a ruminant admixed with a conventional ruminantfeed. The feeds are typically vegetable materials edible by ruminants,such as legume hay, grass hay, corn silage, grass silage, legume silage,corn grain, oats, barley, distiller's grain, brewer's grain, soy beanmeal and cottonseed meal and are included in an amount as typicallyrecommended by a husbandry nutritionist, which ordinarily does notexceed 5% by weight of the dry solids content of the feed.

The monovalent and divalent metal salts are also useful in general asnutritionally beneficial fatty acid metal salt (“NBFAM”) supplements forhumans, other mammals, and non-mammals, including birds and fish. Thepercentage of NBFAM salt in the compositions of the invention may bevaried. Additionally, several unit dosage forms may be administered atabout the same time.

A dietician can readily determine suitable dosage amounts depending uponthe needs of a human subject, for example, the desired therapeuticeffect, the route of administration, the duration of the treatment, andthe condition of the patient. In each particular case, the doses aredetermined in accordance with the factors distinctive to the patient tobe treated, such as age, weight, general state of health, and othercharacteristics which can influence the efficacy of the compoundaccording to the invention. For example, in an adult human, the dailydosages for oral administration are generally from about 0.01 to about100 mg/kg body weight, preferably from about 0.1 to about 70 mg/kg bodyweight, more preferably from about 0.5 to about 10 mg/kg body weight perday.

Similarly, a person with animal husbandry knowledge can determine theappropriate dosage amounts for an animal subject, depending upon theneeds and characteristics of the particular animal, such as, forexample, route of administration, duration of the treatment, the generalstate of the animal's health, or any other category discussed above andconsidered applicable by one of skill in the field of animal husbandry.

Alternatively, methods in accordance with the present invention add aneffective amount of the NBFAM salts of the present invention to a foodproduct including pet food products such as cat food and dog food.Effective amounts include amounts that will provide a food producthaving a beneficial unsaturated fatty acid content between about 0.05and about 1.5 weight percent. A beneficial unsaturated fatty acidcontent between about 0.1 weight percent and about 0.5 weight percent ispreferred. Among the beneficial unsaturated fatty acids, polyunsaturatedfatty acids, including conjugated polyunsaturated fatty acids, arepreferred. This would include non-conjugated omega-3 and omega-6 fattyacids and conjugated fatty acids such as CLA's. Among the omega-3 fattyacids DHA, EPA, DPA and ALA are preferred. Among the omega-6 fattyacids, linoleic acids and arachidonic acids are preferred.

The present invention also includes food products containing the NBFAMsalts of the present invention within the ranges described, includingnutritionally supplemented human food products. Also disclosed are petfood products, such as cat food and dog food. The cat foods and dogfoods include dry, semi-moist and moist cat food and dog food preparedby otherwise conventional methods from conventional formulationsincorporating conventional pet food ingredients to which the NBFAM saltsare added by techniques conventionally employed for the nutritionalsupplementation of these products. For example, in a comparison of acontrol dry food product with that including addition of the calciumsalt version of fish oil at a level of up to 4.71%, there has been shownno adverse effect on palatability with dogs, thus affording a source ofadded nutrition in DHA and EPA and no compromise in flavor. The NBFAMsalts may be blended with the pet food components or, in the case ofextruded dry and semi-dry products, sprayed or dusted on the surfacethereof, with or without components such as palatability enhancers.

The NBFAM salt is added to pet foods and animal foods in general withoutregard to the protein content which typically varies according tospecies, breeding status, and age, among other factors. For example, theNBFAM salt may be used with a dry or semi-dry dog food composition fornon-breeding, adult dogs, which requires a minimum protein content ofabout 18% by weight on a dry matter basis. Similarly, the NBFAM salt maybe applied to a dry or semi-dry puppy food having a minimum proteincontent of about 22% by weight on a dry matter basis. The NBFAM salt mayalso be used with other dry and semi-dry foods of varying proteincontent, and with foods for other animals such as livestock and researchanimals.

In accordance with one embodiment of this aspect of the invention, theNBFAM salt is applied to the surface of an extruded dry or semi-dry petfood, usually in the form of pellets or kibbles. The NBFAM salts of thepresent invention can also be used as an ingredient incorporated in thecomposition of a dry, semi-dry, or moist pet food product itself. TheNBFAM salts used for coating can be applied as a liquid suspension ordry. This will depend on a number of factors including the targetanimal, the product to be coated, other coating components, and coatingequipment to be used.

As referred to within this description, pet foods generally relate to anutritionally balanced mixture of proteinaceous and farinaceousmaterials having a moisture content of about 50% or less by weight. Suchmixtures are known as dry or semi-dry pet foods to those skilled in theart, and the NBFAM salt is applied to pieces of the dry or semi-dryfood. The pet food compositions described herein are not intended to belimited to a specific listing of ingredients because such ingredientswill depend on such factors as, for example, the desired nutritionalbalance for the specific type of pet, and availability of ingredients tothe manufacturer. In addition to the proteinaceous and farinaceousmaterials, the pet food composition may include vitamins, minerals, andother additives such as flavorings, preservatives, emulsifiers andhumectants. The nutritional balance, including the relative proportionsof vitamins, minerals, fat, protein and carbohydrate, is determinedaccording to dietary standards known in the veterinary art. For example,the nutritional balance of a cat food composition is determinedaccording to the known dietary requirements for cats.

Suitable proteinaceous material may include any material having aprotein content of at least about 15% by weight including vegetableproteins such as soybean, cotton seed, and peanut; animal proteins suchas casein, albumin, and fresh animal tissue including fresh meat tissueand fresh fish tissue; and dried or rendered meals such as fish meal,poultry meal, meat meal, bone meal and the like. Other types of suitableproteinaceous materials include wheat gluten or corn gluten, andmicrobial proteins such as yeast.

Suitable farinaceous material may comprise any material having a proteincontent of less than about 15% by weight and containing a substantialproportion of starches or carbohydrates, including grains such as corn,milo, alfalfa, wheat, barley, rice, soy hulls, and other grains havinglow protein content. In addition to the proteinaceous and farinaceousmaterials, other materials such as whey and other dairy by-products, aswell as other carbohydrates may be added. In addition, known flavoringsincluding, for example, corn syrup or molasses, may be added.

In one example, the NBFAM salt is applied to a dry cat food composition.Generally, the term cat food composition as used herein applies tocommercially sold, nutritionally balanced food compositions that areintended to provide substantially the sole diet for a cat. Thus, suchcompositions may be described as having a minimum protein content atwhich cat health is maintained. However, the minimum protein content ofthe food varies according to the age and breeding status for the animal.For example, a nutritionally balanced cat food composition for breedingfemales and kittens requires a minimum protein content of at least about28% by weight on a dry matter basis. A nutritionally balanced cat foodcomposition for non-breeding and adult cats requires a minimum proteincontent of about 26% by weight on a dry matter basis. More typically,the protein content of commercially available cat food compositions foradult, non-breeding cats is about 30% by weight on a dry matter basis,to insure that the food meets the nutritional requirements of any cat.

For example, a typical formula well known in the art for a dry cat foodcomposition to which the NBFAM salt is applied is as follows:

0%-70% by weight grain-based meal or flour, such as corn, wheat, barleyor rice;

0%-30% by weight animal by-product meal, such as poultry or beef meal;

0%-25% by weight corn gluten meal;

0%-25% by weight fresh animal tissue, such as poultry or beef tissue;

0%-25% by weight soybean meal or flour;

0%-25% by weight fresh fish tissue;

0%-20% by weight seafood-based meal;

0%-10% by weight animal fat;

0%-10% by weight high fructose corn syrup;

0%-10% by weight dried molasses;

0%-1.5% by weight phosphoric acid; and

0%-1.5% by weight citric acid.

Additionally, vitamins and minerals are added according to knownAmerican Association of Feed Control Officials (AAFCO) guidelines. SuchAAFCO Cat Food Nutrient profiles include calcium carbonate, potassiumchloride, sodium chloride, choline chloride, taurine, zinc oxide,ferrous sulfate, vitamin E, vitamin A, vitamin B₁₂, vitamin D₃,riboflavin, niacin, calcium pantothenate, biotin, thiamine mononitrate,copper sulfate, folic acid, and pyroxidine.

Dry pet food may be prepared by a variety of methods. One such methodthat is widely used on commercial basis is the cooker-extruder method.In the cooker-extruder method, dry ingredients are first blendedtogether to form an admixture. This admixture is transferred into asteam conditioner where it is sufficiently moistened to becomeextrudable. The admixture then enters a cooker/extruder where it iscooked at an elevated temperature and pressure and then forced out ofthe apparatus through a die. This die forms the extruded product into aspecific shape. Individual pieces of product are created by periodicallyslicing off the end of the extruded stream of product. The individualpieces, or kibbles, are then dried in a hot air dryer. Generally, theproduct is dried until it contains less than about 15 percent moisture,and preferably about 9 to 12 percent moisture. The dried particles orpieces are then transferred by bulk conveyor to a coating drum andsprayed with animal fat. Other liquids such as, for example, citric acidor phosphoric acid may alternatively be applied to the pieces, orapplied in addition to the animal fat. The resulting pellets or kibblesconstitute the basal composition to which a coating of the NBFAM salt isapplied.

Coating, as used herein, refers to the topical deposition of the NBFAMsalt onto the surface of the basal composition, such as by spraying,dusting, or the like. For example, kibbles of uncoated, extruded basalcat food can be placed in a container such as a tub or coating drum formixing. A fat, such as lard or tallow, is heated and then sprayed ontothe cat food in any convenient manner to obtain a coating of thekibbles. The coating need not be a continuous layer, but preferably isuniform. After the fat cools, the NBFAM salt may be applied as either adry power or a liquid suspension while the product is mixing. A liquidsuspension of the NBFAM salt is typically sprayed on while a dry NBFAMsalt is typically dusted on, preferably through a mesh screen to makethe application more uniform on the kibbles. Alternatively, a NBFAM saltcan be mixed with the fat and applied concurrently. Note that multiplecoatings may be applied to achieve uniformity of the coating.

The omega-3 fatty acid monovalent and divalent metal salts of thepresent invention, and particularly those containing one or more omega-3fatty acids selected from DHA, EPA, DPA and ALA can be used in thefertility enhancement methods disclosed by U.S. Pat. No. 6,576,667,which is incorporated herein by reference. Applicants have since learnedthat in addition to DHA and EPA, DPA and LNA also enhance the fertilityof ruminants and other animals. The present invention makes possible thepreparation of fatty acid monovalent and divalent metal salts withhigher levels of omega-3 fatty acids, thereby reducing the quantitiesthat must be fed to obtain the beneficial effect. The present inventiontherefore includes methods according to that patent using the omega-3fatty acid monovalent and divalent metal salts of the present invention,including the additionally disclosed omega-3 fatty acid monovalent anddivalent metal salts not mentioned in that patent.

The following non-limiting examples set forth herein below illustratecertain aspects of the invention. All parts and percentages are byweight unless otherwise noted, and all temperatures are in degreesCelsius.

EXAMPLES Example 1

In this example, 300 grams of soy oil was charged to a vessel. The soyoil was then heated to 50° C. After the oil reached 50° C., 45 grams ofmagnesium hydroxide was added and thoroughly blended. The blend was thenheated until the temperature rose to 285° C., at which point thesaponification reaction occurred and the temperature rose to 290° C. Thereacted material was removed from the vessel and placed in flat pan forcooling. After cooling, the material processed into small granules of adry, free-flowing magnesium salt.

Example 2

A blend of 50% by weight of fish oil and 50% by weight of tallow wasprepared. The blend was then saponified under ambient pressure andatmosphere at a temperature range between about 246° C. to about 260° C.with Ca(OH)₂ added at a ratio of 20% by weight of the oil/fat to producecalcium salts. The resulting salts were ground to a free-flowingmaterial, which was then bagged and placed in an environmental chamber.The bagged material was held in the environmental chamber at atemperature ranging from about 41° C. to about 43° C.

None of the stored material developed an elevated temperature, whichindicates that no auto-oxidation occurred. The material was then sampledand analyzed with the following results:

Time (days) Free Fat EPA DHA 0 1.24% 5.7% 6.8% 28 0.90% 5.5% 6.8% 421.17% 5.4% 6.6% 67 2.25% 5.4% 6.5% 0 2.25% 4.4% 5.1% 28 2.05% 4.3% 5.2%42 0.85% 4.3% 5.2%

Example 3

A blend of 50% by weight of fish oil and 50% by weight of soy oil wasprepared and saponified as in Example 2. The salts were then ground tofree flowing material, bagged and placed in the environmental chamber asdescribed in Example 2.

None of the stored material developed an elevated temperature, whichindicates that no auto-oxidation occurred. The material was then sampledand analyzed with the following results:

Time (days) Free Fat EPA DHA 0 2.23% 4.3% 5.1% 28 0.85% 4.3% 5.2% 422.65% 4.2% 5.1%

Example 4

A blend of 75% by weight of fish oil and 25% by weight of stearin wasprepared and saponified as in Example 1. The salts were then ground tofree flowing material, bagged and placed in the environmental chamber asdescribed in Example 1.

None of the stored material developed an elevated temperature, whichindicates that no auto-oxidation occurred. The material was then sampledand analyzed with the following results:

Time (days) Free Fat EPA DHA 0 1.15% 9.1% 7.3% 73 2.19% 9.3% 7.4% 1244.12% 9.2% 7.5%

Example 5

A blend of 50% by weight of fish oil and 50% by weight of stearin wasprepared and saponified as in Example 1. The salts were then ground tofree flowing material, bagged and placed in the environmental chamber asdescribed in Example 1.

None of the stored material developed an elevated temperature, whichindicates that no auto-oxidation occurred. The material was then sampledand analyzed with the following results:

Time (days) Free Fat EPA DHA 0 0.95% 6.8% 5.4% 90 1.52% 6.7% 5.3% 1291.57 6.4 5.1

Discussion Examples 2-5

The above results, which show no dramatic increase in free fatty acidsand no reduction in the levels of EPA and DHA, support the finding thatno auto-oxidation has occurred. The lack of temperature rise and nonegative changes in the free fatty acid levels nor the EPA and DHAcontent confirm that no auto-oxidation has occurred. The calcium saltsof the blended fish oil/tallow; fish oil/soy oil; and fish oil/stearinare stable.

FIG. 3 is a comparison of the rate of degradation of a 50:50 by weightfish oil/tallow metal salt with the rate of degradation of a fish oilmetal salt when each metal salt is exposed to an oxygen-rich atmosphere.The 50:50 by weight fish oil/tallow metal salt has a significantly lowerrate of degradation than the fish oil metal salt, which confirms thatthe fish oil/tallow metal salt is more stable in an oxygen-richenvironment than a fish oil metal salt that contains no carrier oil.

This should not be interpreted as limiting the scope of the presentinvention, which provides a means by which beneficial unsaturated fattyacid rich monovalent and divalent metal salts may be prepared havingutility as nutritional supplements for essentially any animal for whichomega-3 fatty acids provide nutritional or therapeutic benefit.

The foregoing examples and description of the preferred embodimentsshould be taken as illustrating, rather than as limiting, the presentinvention as defined by the claims. As will be readily appreciated,numerous combinations of the features set forth above can be utilizedwithout departing from the present invention as set forth in the claims.Such variations are not regarded as a departure from the spirit andscope of the invention, and all such modifications are intended to beincluded within the scope of the following claims.

1. A method for the preparation of a free-flowing, storage-stable fattyacid metal salt product comprising: forming a reactive admixturecomprising (a) an unsaturated fatty acid glyceride feedstock and (b)from about 1 mol to about 3 mol of at least one monovalent metalhydroxide or at least one divalent metal hydroxide; and heating theadmixture to a temperature at which said fatty acid glycerides saponifyto form fatty acid metal salts in an atmosphere in which the partialpressure of oxygen has been reduced by an amount effective to provide animprovement in storage stability until a free-flowing, storage-stableproduct is obtained; wherein said monovalent metal is potassium; andwherein said divalent metal is selected from the group consisting ofcalcium, copper, magnesium, and zinc. 2-5. (canceled)
 6. The method ofclaim 1, wherein said partial pressure of oxygen is reduced by inert gasblanketing of said admixture while heating.
 7. The method of claim 7,wherein said inert gas comprises nitrogen.
 8. The method of claim 1,wherein said partial pressure of oxygen is reduced by heating saidadmixture under vacuum.
 9. The method of claim 1, wherein saidunsaturated fatty acid glyceride feedstock comprises an unsaturatedfatty acid concentration sufficient to form unstable metal salt productswhen saponified in an ambient atmosphere.
 10. (canceled)
 11. The methodof claim 1, wherein said unsaturated fatty acid glyceride feedstockcomprises polyunsaturated fatty acids.
 12. The method of claim 12,wherein said glyceride feedstock fatty acids comprise at least onepolyunsaturated fatty acid selected from the group consisting of omega-3and omega-6 fatty acids and combinations of either or both.
 13. Themethod of claim 13, wherein said polyunsaturated fatty acids compriseone or more omega-3 fatty acids selected from the group consisting ofDHA, EPA, DPA and ALA.
 14. The method of claim 12, wherein saidglyceride feedstock fatty acids comprise one or more conjugated fattyacids.
 15. The method of claim 15, wherein said one or more conjugatedfatty acids comprise one or more CLA isomers.
 16. The method of claim 1,wherein said fatty acid glyceride feedstock comprises a mixture of twoor more C₁₀-C₂₂ fatty acids having greater than about 45% by weight ofthe fatty acid content in the form of fatty acid glycerides.
 17. Themethod of claim 17, wherein about 85 to about 100% by weight of saidfatty acid mixture is in the form of fatty acid glycerides.
 18. Themethod of claim 1, wherein said fatty acid glyceride feedstock comprisesfrom about 40 to about 95% by weight of unsaturated fatty acids.
 19. Themethod of claim 1, wherein said feedstock comprises up to about 100% byweight of marine oil.
 20. The method of claim 20, wherein said marineoil is selected from the group consisting of menhaden, herring,mackerel, caplin, tilapia, tuna, sardine, pacific saury, krill, kelp,and algae oils.
 21. The method of claim 21, wherein said marine oilcomprises one or more omega-3 or omega-6 fatty acids selected from thegroup consisting of DHA, EPA, DPA, ALA, linoleic acid and arachidonicacid.
 22. The method of claim 1, further comprising the step of coolingsaid admixture and forming a solid, free-flowing and granular fatty acidmetal salt product.
 23. The method of claim 23, wherein said admixtureis cooled in said atmosphere in which said partial pressure of oxygenhas been reduced by an amount effective to provide an improvement instorage stability.
 24. The method of claim 1, wherein said heating stepcomprises preheating said fatty acid feed stock to a temperature fromabout 177° C. to about 288° C. and said forming step comprises rapidlyforming a uniform homogeneous blend of said fatty acid feedstock andsaid monovalent metal hydroxide or said divalent metal hydroxide at arate effective to produce an improvement in storage stability in saidmetal salt product.
 25. The method of claim 1, wherein said monovalentmetal hydroxide or said divalent metal hydroxide is formed in saidreactive admixture by combining stoichiometric quantities of acorresponding monovalent metal oxide or divalent metal oxide and water.26. A fatty acid metal salt prepared by the method of claim 1, whereinsaid metal salt comprises one or more beneficial unsaturated fattyacids.
 27. A fatty acid metal salt according to claim 27, comprisingpolyunsaturated fatty acids.
 28. The fatty acid metal salt of claim 28,wherein said polyunsaturated fatty acids are selected from the groupconsisting of omega-3 and omega-6 fatty acids and combinations of eitheror both.
 29. The fatty acid metal salt of claim 29, wherein saidpolyunsaturated fatty acids comprise one or more omega-3 or omega-6fatty acids selected from the group consisting of DHA, EPA, DPA, ALA,linoleic acid and arachidonic acid.
 30. The fatty acid metal salt ofclaim 30, comprising at least one polyunsaturated fatty acid selectedfrom the group consisting of about 1 to about 50% by weight DHA, about 1to about 50% by weight EPA, about 1 to about 25% by weight DPA, about 1to about 75% by weight ALA, about 0.5 to about 10% by weight arachidonicacid, about 1 to about 80% by weight linoleic acid and about 1 to about100% by weight CLA.
 31. The fatty acid metal salt of claim 28, whereinsaid polyunsaturated fatty acids comprise one or more conjugated fattyacids.
 32. The fatty acid metal salt of claim 32, wherein said one ormore conjugated fatty acids comprise one or more CLA isomers.
 33. Afatty acid metal salt prepared by the method of claim
 20. 34. A fattyacid metal salt prepared by the method of claim
 21. 35. A fatty acidmetal salt prepared by the method of claim
 22. 36. The fatty acid metalsalt of claim 36, wherein said marine oil is selected from the groupconsisting of menhaden, herring, mackerel, caplin, tilapia, tuna,sardine, pacific saury and krill oils.
 37. The fatty acid metal salt ofclaim 36, wherein said marine oil comprises one or more omega-3 oromega-6 fatty acids selected from the group consisting of DHA, EPA, DPA,ALA, linoleic acid and arachidonic acid.
 38. A storage-stable metal saltsaponification product of an unsaturated oil consisting essentially ofone or more marine oils.
 39. (canceled)
 40. The saponification productof claim 39, wherein said one or more marine oils are selected from thegroup consisting of menhaden, herring, mackerel, caplin, tilapia, tuna,sardine, pacific saury and hill oils.
 41. The saponification product ofclaim 39, wherein said one or more marine oils comprise one or morefatty acids selected from the group consisting of omega-3 and omega-6fatty acids.
 42. The saponification product of claim 42, wherein saidone or more marine oils comprise one or more omega-3 or omega-6 fattyacids selected from the group consisting of DHA, EPA, DPA, ALA, linoleicacid and arachidonic acid.
 43. The saponification product of claim 43,comprising at least one polyunsaturated fatty acid selected from thegroup consisting of about 1 to about 25% by weight DHA, about 1 to about25% by weight EPA, about 1 to about 25% by weight DPA, about 1 to about75% by weight ALA, about 0.5 to about 10% by weight arachidonic acid,about 1 to about 80% by weight linoleic acid and about 1 to about 80% byweight CLA.
 44. A storage-stable fatty acid metal salt saponificationproduct of a fatty acid glyceride feedstock having an unsaturated fattyacid concentration sufficient to form unstable metal salt products whensaponified in an ambient atmosphere.
 45. (canceled)
 46. The fatty acidmetal salt of claim 45, wherein said unsaturated fatty acid glyceridefeedstock comprises polyunsaturated fatty acids.
 47. The fatty acidmetal salt of claim 47, wherein said polyunsaturated fatty acids areselected from the group consisting of omega-3 and omega-6 fatty acidsand combinations of either or both.
 48. The fatty acid metal salt ofclaim 48, wherein said polyunsaturated fatty acids comprise one or moreomega-3 or omega-6 fatty acids selected from the group consisting ofDHA, EPA, DPA, ALA, linoleic acid and arachidonic acid.
 49. The fattyacid metal salt of claim 49, comprising at least one polyunsaturatedfatty acid selected from the group consisting of about 1 to about 50% byweight DHA, about 1 to about 50% by weight EPA, about 1 to about 25% byweight DPA, about 1 to about 75% by weight ALA, about 0.5 to about 10%by weight arachidonic acid, about 1 to about 80% by weight linoleic acidand about 1 to about 100% by weight CLA.
 50. The fatty acid metal saltof claim 47, wherein said polyunsaturated fatty acids comprise one ormore conjugated fatty acids.
 51. The fatty acid metal salt of claim 51,wherein said one or more conjugated fatty acids comprise one or more CLAisomers.
 52. The fatty acid metal salt of claim 45, wherein said fattyacid glyceride feedstock comprises from about 50 to about 85% by weightof unsaturated fatty acids. 53-54. (canceled)
 55. A method forincreasing fertility in an animal, comprising feeding an animal in needthereof an effective amount of a composition of claim 49 comprising atleast DHA or EPA.
 56. The method of claim 56, wherein said animal is amale or female ruminant.
 57. The method of claim 57, wherein said femaleruminant is a dairy cow.
 58. The method of claim 58, comprising startingthe feeding of said product to said ruminant between about 21 daysbefore and about 28 days after parturition.
 59. The method of claim 59,wherein said feeding of said product to said ruminant is continued atleast until conception occurs.
 60. The method of claim 57, wherein saidproduct is fed to said ruminant daily.
 61. The method of claim 56,wherein said product is fed to said animal for at least 30 days afterconception.
 62. The method of claim 62, wherein said product is fed tosaid animal for at least 60 days after conception.
 63. The method ofclaim 63, wherein said product is fed to said animal for at least 150days after conception.
 64. The method of claim 60, wherein the feedingof said product is discontinued at conception or within 150 daysthereafter and said method further includes the step of feeding daily tosaid ruminant a second fatty acid calcium salt product for supplyingmilk production energy to a female ruminant after the feeding of thefirst product is discontinued. 66-92. (canceled)